PYARILAL PRASANNAKUMAR

Anode Notching & Machine Operation

• Set up, operate, and maintain anode notching machines, ensuring precision and consistency in production.
• Program and operate notching machinery, optimizing for efficiency, and meeting production targets.

Production Optimization & Automation

• Implement lean manufacturing and continuous improvement techniques to enhance production, reduce waste, and increase output.
• Manage and troubleshoot automation systems, improving operational efficiency and minimizing downtime.

Quality Control & Safety Compliance

• Conduct quality inspections using statistical process control (SPC) to ensure product consistency.
• Adhere to OSHA regulations and maintain a safe work environment, promoting best practices.

Material Handling & Inventory Management.

• Oversee material handling and inventory control, reducing downtime and ensuring material availability.

Standardization & Workplace Organization

• Follow and enforce SOPs to maintain production quality;uphold 5S principles for a clean and efficient workspace.

Troubleshooting & Cross-Functional Collaboration

• Diagnose and resolve machinery issues using root cause analysis (RCA) for effective, long-term solutions.
• Collaborate with engineering, maintenance, and quality teams to streamline production and optimize processes.

Manufacturing & Production Expertise.

• Collaborated with engineering, quality, and production teams to enhance processes, reduce costs, and improve efficiency.
• Operated and maintained specialized machinery (CNC machines, grinders, lathes, pumps, conveyors, gearboxes) for crankshaft and cylinder head production.
• Installed, maintained, and repaired mechanical equipment to ensure optimal performance with minimal downtime.
• Proficient in working with PLM (Product Lifecycle Management) tools, including Teamcenter, to streamline production workflows and manage engineering changes effectively.
• Experienced in using SAP for production planning, inventory management, and maintenance tracking.

Preventive Maintenance & Repairs

• Performed preventive maintenance using diagnostic tools and troubleshooting equipment to maximize reliability and longevity.
• Managed spare parts inventory, ensuring availability to minimize downtime.
• Skilled in addressing deviations and non-conformance reports (NCRs), ensuring timely resolutions to maintain compliance with quality standards.

Quality Control and Technical Oversight

• Inspected crankshafts and cylinder heads for compliance with quality standards; supervised assembly and testing of complete engines.
• Developed strategies to improve productivity, quality control, and process efficiency.
• Hands-on experience with managing and resolving non-conformances while ensuring processes align with quality and safety standards.

Documentation and Training.

• Interpreted technical documents, maintained accurate production and maintenance records, and prepared detailed reports.
• Trained personnel on maintenance tasks, focusing on safety and complex mechanical repairs.