Worked in projects, Such like IPMR's, QJ's, MQR and SVD.
Worked on TASK FORCE activities for P5271 Drifting issue.
4PI managed as Scrum Master role for the GOT, Curitiba and bangalore sites.
Managing multiple project deliveries with different variant and product type.
Good in leading a team and mentoring of new members.
Very good in casting Design like axle brackets, leaf spring anchorage and bogie anchorage.
Experience in end-to-end product development.
Good experience in handling in supplier interaction with SIPD development parts.
Experience in GD&T and tolerance stack up analysis.
Overview
22
22
years of professional experience
Work History
Senior Mechanical Design Engineer
VOLVO AB PNEUMATIC INSTALLATION (ALTEN AB Consultant, Gothenburg)
03.2022 - Current
Achieved timely project completion by effectively managing resources and collaborating with cross-functional teams.
Improved mechanical design processes by implementing innovative engineering solutions and best practices.
Creating system level concept for E-Axle rear Pneumatic system
Understanding scope of project (PPL) and project deliveries in line with MTP
Preparing PI and L4 level time plan in line with Main time plan
Project support plan if any like B-Build & Master Build & Mule build
Anchoring concepts with cross functional team such like VDT, VPIM forum
Concept development by using QDCF
Risk identification if any (Project deadline, Quality, GTO, AM and verification)
Handling Kola Documentation and release for STD parts, Brackets, HG and Cad Modules
Mentoring to colleague's and freshers about Volvo DVP process and support on Project deliveries
Remarkable experience in selecting of fittings and connectors
Experience in Handling of PIL's, QJ.
Conducted tolerance analysis at system and subsystem levels.
Effectively developed models, assemblies and drawings using CREO and CREO-Analysis
Senior Manager
UD TRUCKS INDIA PVT LTD (UD TRUCKS -Design Unit, Bangalore)
08.2018 - 02.2022
Worked on Pneumatic installation for the HDV for emerging Markets
Quick solution supported the EBS3 for Tender vehicles- Thailand market
EBS3 installation concept developed for all suspension of Quester and Croner (RADD-BR/RSAPBAS/RSAP4/RADT-BR)
Detailed RCA and Quick solution provided to customer provided by supplementary tank for the UAUXPARK variant
Totally 11 new brackets developed in EBS 3 project to suit both quester and Croner (FBV/ Sensor/ 2CHM/ 1CHM/QRV)
Preliminary verification performed for the components by using the CREO FEA analysis itself
New concept developed for Independent pneumatic routing to improve the quality issue like missing parts and HG issue Protus, reduce Assembly TAC time
Good in reading of Schematic drawing
Remarkable experience in selecting of fittings and connectors.
Senior Manager
VOLVO TRUCKS INDIA PVT LTD Design Unit, Bangalore
08.2010 - 02.2018
Worked on heavy duty rear suspension for value trucks for Bogie and Parabolic (26T, 23T and 13T)
Good in preparation of QDCF when concept review and choice by using Pugh-matrix method
Exceptionally good in handling of all Volvo systems like KOLA, PROTUS, MQR, QJ, EDB, PROTOM, PCR, PIONET
Managing of MQR, PROTUS and QJ's for the suspension part issues and preparing the A3 sheet (ROOT CAUSE analysis file)
Collecting the CVM and ER reports for the related products to corresponding parts failures (FVV)
Quality tool documentation preparation for the critical failure found in rear suspension system like axle interface brackets U bolt breakage, rear stabilizer bar shackle interference and rubber tower centre bolt breakage
The interference issue between shackle and leaf spring were resolved by doing physical articulation study simulating full bump and rebound condition
The new rear stabilizer bar shackle design has 30% less stress when compared to the earlier design
Experimental and periodical reports prepared for all the critical joints in the rear suspension system and based on that tightening serviceability interval frequency has been recommended to the aftermarket team
Actively involved in design review meetings, cross functional team activities for rear suspension part design and development of value truck components
Used PROTUS tool to check and review the various failures in suspension system
Detailed discussions were done with the supplier as part of RTS for casting and sheet metal parts used in rear suspension system (axle interface bracket, V stay, U bolt, cradle, bump stop etc)
Part deliveries with quality as per the project time plan
Preliminary FEA analyses were done using Pro-Mechanica
Design proposals were given for FAA 20 front suspension intermediate bracket reviewed with main site for P2685 by performing Stack up analysis.
Lead Engineer
HCL Technologies Ltd, Bangalore
11.2007 - 08.2010
Project Coordination with the offshore team
Estimate and Plan for work packages for the Multiple projects
Concept generation, Design of parts
Knowledge acquisition of Customer's working standard and other Project related standards
Interact with Business Development Manager.
Senior Design Engineer
Haritha Tech serve. Deputed to: - TVS Motor Company, Bangalore
12.2005 - 11.2007
Designed Concept for Induction system for TVS 2-wheeler
Managed assembly database (as per assembly sequence) and Maintained Bill of Materials (BOM)
Designed assembly location for induction system, carburetor, and Air filter box in vehicle layout
Involved in preparation of DFMEA, DFM, DFA, DFS, FBD of Induction system
Applied GD&T and stack up analysis for induction system
Aided in Rapid Prototype components
Involved in preparation and documentation of HOQ
Co-ordinate's in vendor management
Brainstorming and ideas given in problem solving in design reviews meeting
Regularized ECR (Engineering change request) and ECO (Engineering change order) for improved design.
Design Engineer
Integrated Tooling System Pvt Ltd., Coimbatore
02.2003 - 12.2005
Involved in product and tool design for two-wheeler manufacturers such as HONDA, PIAGGIO, PRICOL Ltd., TVS, HERO-HONDA and ALPH CRAFT
Modelling and detailing of tool parts on Pro-E and AutoCAD
Applying GD&T on the parts
Involved in Machining, Wire cutting
Co-ordinate's with Tool room team for manufacturing of parts
Involved in Vendor and Client communication
Troubleshooting in manufacturing of products
(Correction & maintenance)
Accountable for prototype manufacturing and related process.
Engineer Trainee
Magna Electro Casting Pvt Ltd., Coimbatore
06.2002 - 02.2003
Supervising the spare parts at available condition in shop floor
Updating the maintenance check list
Supervising the oil, air and water levels in molding machine
Supervising the machine at running condition all the shift.
Education
Bachelor of Mechanical Engineering - Mechanical Engineering